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FACTFILE


Way to Develop your Skills

Silica



The Silicon Chip which has emerged as a boon to the Electronic Industry, prompted us in setting up an exclusive factory for manufacturing High Purity Silica Power for catering distinctly to Global semi-conductor market. Chettinad Morimua Semiconductor Material Private Limited was established in 1991, started its manufacturing activity in 1993. Plant is located at 25kms from Chennai, India. It is a 100% Export Oriented Unit, equipped with dedicated manufacturing lines having the latest Japanese Technology to produce High Purity Silica Powder exceptionally for the Electronic Industry.


We Manufacture
  • Silica
  • Fused Silica
  • Purity Quartz Grits




  • Silica
    RAW MATERIAL

    The company sources the quartz material from its own resources of more than 90 mines with profuse reserves and also from approved private mine owners which would last for more than two decades, spread all over Tamil Nadu and Andhra Pradesh to comply with the production demand / capacity at any point time


     

    Specification Of Raw Material


    colour Pure White
    Nature Transparent/ Semi-transparent
    SiO2 99.8% min
    Fe2O3 40 ppm max
    Al2O3 500 ppm max.
    Na2O 30 ppm max.
    K2O 20 ppm max.
    CaO 20 ppm max.
    MgO 5 ppm max.
    EC 20µs/cm max
     

    Top Soil Management and Tamilnadu and Kerala Mines Saftey Association (Central) Salem.


     

    Awards and Prize for overall performance, Personal Protective Equipment


     

    Welfare Amenities and Medical Facilities, Injury Rate Performance, Overall performance for Open Cast Mining,


     

    Ship to Stock status and Best supplier Award for our Major Products from our Prestigious customers of Global reputation.


     

    Our future plan of action will be based on these lines:


    To further increase the capacity and improve the market share.


    To maintain the reputation as a Dependable, Continuous consistent Quality Product raw material supplier, in the semi-conductor filler Industry.


    Developing the line products with appropriate R&D facility to continuously bring down the cost of the roduct, by upgrading the lower grade Raw Material via beneficial methods. We are in the process of evolving the highly dedicated state of the art technology to manufacture metal free product at 20µm level, which as a winning edge for precisely miniature applications through our in-house research.


    We have the competent engineering acumen to produce ultra fine powder through the classification techniques.


    The product can be supplied as per customers' requirement based on the particle size distribution. The standard products are from D 50 (APS) at 2µm to 35µm.


    APPLICATION


    The Product is utilised in semi-conductor industry and special glass making industry. The company is presently exporting to South Asian countries like Singapore, Malaysia, Japan, South Korea, China and Thailand.


    Within the very short duration of 3 years in manufacturing activity, the unit has obtained ISO 9002 Certification from BVQI and has won many Environmental Friendly & Safety Awards. It has also obtained the ISO 14001:1996 environment management system certification from BVQI in March 2004.


    OUR QUALITY POLICY
    CUSTOMER SATISFACTION
    RIGHT AT FIRST TIME
    BETTER PRODUCTIVITY
    QUALITY IN ALL FUNCTIONS
    CONTINUAL IMPROVEMENT


    AWARDS RECEIVED


    Mines Environmental and Mineral conservation council T. N. and Andhra Pradesh Region.


    Awards and Prizes for overall performance, Mine Safety, Management of Sub-Grade Minerals, Aesthetic Beauty, Publicity and Propaganda , Waste Dump Management.



    FUSED SILICA

    The fused silica products possess a unique characteristic combination of excellent thermal, optical and mechanical properties along with best chemical stability, high thermal shock and insulation resistance used mainly for demanding applications. The high purity s with minimum contamination levels add to the glory of the product.


     

    Due to the unique characteristics of the fused effect, our product moreover finds extensive applications in Casting of High Voltage Transformers
    Electronic transformers
    Dry type transformers
    Electric welding industry
    Thermal Protection coating application.

    Our product is highly specialised for industrial applications like
    Hi end applications in specific semi conductor 
    Refractory 
    Epoxy Encapsulation s
    Precision casting 
    Rubber extrusions
    Special Glasses
    Investment Casting
    Optical Fibers
    Glass crucibles

    and other critical area of applications where mechanical thermal and optical parameters are highly mandatory. All our fused silica products are manufactured under stringent quality assurance with the latest state of the art testing facilities. The manufacturing process is environment friendly and managed by an eminent team of talented engineers. All the fused silica products are totally iron free and hence suitable for all highly critical and demanding applications.

    Our Products Range
    High Purity Fused Silica Cullets
    High Purity Fused Silica Grains
    Micronised Fused Silica Powder
    Crystobolite lumps / powder

     

    Purity Quartz Grits

    Product Range
    Quartz Grits - sizes as per customer's requirements.
    Quartz Grits for semi conductor filler applications
    Quartz Lumps

    Quartz (SiO2)

    Quartz is the most common mineral on the surface of the Earth. It is found in nearly every geological environment and is at least a component of almost every rock type. Quartz is a crystalline form of silicon dioxide. (SiO2.) It is hard, brittle, transparent material with a density of 2649 kg /m3 and a melting point of 1432°C.

     

    This naturally available quartz is mined by the company and processed for achieving the various size fractions as per customer's requirements.

     

    Properties Composition : SiO2 Colour : White opaque or Transparent Specific gravity : 2.65 g/cc. Hardness : 7 Mhos

     

    Electronic GradeApplication Other GradeApplication
    SiO2 99.8% min. SiO2 99.8% min.
    Fe2O3 50 ppm max Fe2O3 100 ppm max
    Al2O3 500 ppm max. AI203 500 ppm max
    Na2O 50 ppm max. Na2O 50 ppm max.
    K2O 30 ppm max. K2O 30 ppm max.
    CaO 30 ppm max. CaO 30 ppm max.
    MgO 15 ppm max. MgO 15 ppm max.
    EC 20µs/cm max

    Application Industries
    Engineering Stone
    Semi Conductor
    Glass
    Refractory
    Epoxy Molding component

    With all this, the company maintains the reputation for manufacturing quality products to satisfy its prestigious customers and meet the increasing requirement of special applications like Engineering Stone, Semi Conductor and other area of applications.


    For information contact:


    M/s. Chettinad Morimura Semiconductor Material Pvt. Ltd., 37, Old Mahabalipuram Road, Kazhipattur Vilage Padur Post, Chengleput Taluk Kanchipuram District - 603 103.

    Telephone:+91-44-47406700
    Fax: +91-44-47406777
    E-Mail: silica@chettinad.com















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    House of Chettinad
    "Rani Seethai Hall", 5th Floor # 603,
    Anna Salai, Chennai-600 006, INDIA.
    Phone:+91-44-28292727
    Fax: +91-44-28291258

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